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The full rebuild of the console: reinforced structure and shock-absorbing peripheral protection, with the original electronics integrated.
After validation of the model produced in Phase 1, the goal was to produce a complete new console — sturdy and functional — reusing the original electronics. This meant moving into manufacturing, printing all of the modelled elements and then handling the final assembly. The client wanted a turnkey solution, ready for use on site.
We finalised the complete model of the console from the dismantled parts, taking the following requirements into account:
To design and manufacture a new console — robust, functional and suited to professional use — from the models produced in Phase 1. This second phase aimed to:
Phase 1 had laid the foundations of the model. To launch manufacturing, we refined the details:
Once the files were ready, we launched FDM printing, selecting the materials according to the function of each part of the console:
All the parts were carefully assembled to guarantee:
This project illustrates Osmoz 3D's ability to take on complex rebuilds, adapting its methods to each phase: from careful dismantling to bespoke manufacturing. Thanks to FDM printing, we produced a unique, resistant and functional part, reusing the existing electronics and keeping to a reasonable budget. Rigorous organisation and good communication saw this long and demanding project through, with a result aligned to the needs of the field.
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